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产品

一、产品概述
本款超声波检测设备是一款集高精度检测、智能互联与耐用性于一体的工业级检测仪器。凭借先进的位置编码技术、灵活的搜查器适配能力及稳定的无线联网功能,可满足生产制造与在役维护等多场景下的检测需求,同时工业级 “三防” 设计与人性化操作界面,确保设备在复杂现场环境中也能高效运行。

二、核心配置与功能优势

1. 高精度位置编码与扫描

设备集成XY 位置编码器,可精准实现 B 扫、C 扫检测模式。通过对检测位置的实时定位与数据采集,大幅提升缺陷定位精度与成像清晰度,助力检测人员快速识别工件内部细微缺陷,降低漏检、误检风险。

2. 多场景搜查器适配

具备出色的搜查器兼容性,可匹配管道、平板、焊缝等多种专用搜查器。针对不同形态、材质的工件(如管材的环形焊缝、板材的平面缺陷等),能灵活调整检测方式,实现全方位、无死角检测,广泛覆盖多样化检测需求。

3. 智能无线云联功能

支持WIFI 无线微联网,构建 “云检测” 生态体系。检测数据可实时上传至云端实现云储存,避免本地存储容量不足或数据丢失问题;同时支持云更新功能,可远程推送设备固件及检测算法升级,无需现场调试,降低维护成本,保障设备始终处于最优工作状态。

三、工作性能参数详解

1. 可靠的检测原理

采用成熟的超声波检测技术,同时支持 “脉冲 - 回波” 与 “回波 - 回波” 两种工作模式。脉冲 - 回波模式适用于常规工件的缺陷检测,回波 - 回波模式则可进一步提升信号稳定性,针对复杂结构工件实现更精准的缺陷识别。

2. 宽泛的检测范围

检测范围覆盖10mm-2000mm,既能满足超薄板材、小型精密部件的近距离检测需求,也可应对超厚钢板、大型压力容器等长距离检测场景,无需更换设备即可完成多规格工件检测,提升检测效率。

3. 专项激励与匹配技术

创新采用方波脉冲激励设计,并搭配优化的电声匹配技术。方波脉冲具备更强的能量穿透力,结合精准的电声匹配,可有效改善超声波在超厚工件中的传播效率,同时提升超薄工件检测时的信号灵敏度,解决传统设备在极端厚度工件检测中 “穿透力不足” 或 “信号失真” 的难题。

四、防护与操作设计

1. 工业级三防性能

设备通过严格的环境适应性测试,具备防尘、防水、防震三重防护能力。可耐受现场粉尘、淋水及轻微撞击等恶劣条件,适用于建筑工地、石油化工厂区、矿山设备检修等复杂环境,保障设备长期稳定运行,延长使用寿命。

2. 人性化操作界面

配备高灵敏度触摸高清屏,屏幕显示清晰,触控响应迅速。操作界面采用模块化设计,检测参数调节、扫描模式切换、数据查看等功能一目了然,即使是非专业操作人员也能快速上手,降低培训成本,提升现场操作便捷性。

五、适用领域

1. 生产行业应用

专为铸造、锻造、冶金、靶材等生产型企业设计,可对生产过程中的板材、棒材、管材、靶材等半成品及成品进行质量检测。重点排查材料内部的气孔、裂纹、夹杂等缺陷,从源头把控产品质量,满足行业生产标准要求。

2. 在役检测应用

广泛应用于钢结构、交通、电力、石油、石化、新能源等行业的在役工件检测。可对焊缝(如桥梁钢结构焊缝、管道环缝)、轴类(如电机主轴、汽轮机转子)、管道(如输油输气管道、化工工艺管道) 等关键部件进行定期维护检测,及时发现老化、磨损或疲劳产生的缺陷,防范安全事故发生。

六、产品价值总结

本款超声波检测设备通过 “高精度检测 + 智能互联 + 耐用设计” 的三重优势,不仅能为企业提供精准、可靠的检测数据,助力质量管控与安全保障,还能通过云联功能与多场景适配能力,降低检测成本、提升工作效率,是工业检测领域的理想选择。


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